NHRA Teams Not Immune to Nation’s Supply Chain Concerns10/19/2021
The entire automotive industry has been disturbed by pandemic-triggered factory shutdowns and production interruptions, labor shortages, political regulations and restrictions, escalating costs of raw materials, and a host of intertwined predicaments.
So it naturally follows that today’s global supply-chain disruption has trickled down to NHRA drag racing. However, some teams seem to be in better position to ward off the effects than others as the Camping World Drag Racing Series faces its final two events of the season within a month.
Because of the structure of its competition, drag racing has a unique consumption rate for parts and pieces that keep the 11,000-horsepower engines operating safely and effectively. Nitromethane-powered race cars (Top Fuel dragsters and Funny Cars), which accelerate from zero to nearly 340 mph in less than four seconds, place a high stress load on equipment for an astonishingly short time.
This past weekend’s Top Fuel parts carnage in the cooler morning temperatures at Bristol, Tenn., during eliminations for the Thunder Valley Nationals prove that the straight-line sport has a significant demand for components. Crew chiefs can’t resist tune-ups in ideal conditions that will allow them to “swing for the fences.” The result is that sometimes those parts become shrapnel as the cars blast the length of more than three football fields in less time than it takes to read this sentence.
So the question arose whether a parts shortage might determine a Camping World Drag Racing Series championship.
Todd Okuhara, director of racing for Don Schumacher Racing (DSR) and crew chief for Top Fuel racer Leah Pruett, said he didn’t think that is likely. He indicated the boss won’t run out of material or parts anytime soon.
“Everybody’s got some issues with materials and material costs going up. I don’t think this is new. A lot of the material costs have been trending the way it is. Chad [Ossier, president of the boss’ newly minted Don Schumacher Precision Manufacturing arm of the company] and Don are staying ahead of it. We’re doing OK. So far we haven’t seen any shortages.
“We just had a bunch of block material, some raw material, come in, and we’re going to have parts. And we’re actually gearing up for next year, to finish off this year and start next year,” Okuhara said.
The status at DSR, he said, is so far so good – “as good as could be, yes.”
DSR Funny Car driver Ron Capps, his class’ points leader, said the concern arose recently that the supply-chain interruption might skew a title chase. But he said, “There didn’t seem to be a concern with the shortage of parts, specifically getting through the end of the year, with any team out there, from what I was told. So I don’t think that’s going to be an issue – I was told no, that wasn’t an issue.”
Even so, does the situation mean Countdown to the Championship contenders might start running more conservatively because they don’t want to start blowing up items their trams can’t replace?
“It’s always in the back of your mind,” John Boyce, car chief for Funny Car owner-driver Bob Tasca III, said. “I mean, every crew chief makes their decisions differently. If you look at the last year and a half, two years of these things, we’ve really not had that much parts attrition compared to years past. Knock on wood, [we’ve] been living very well, not tearing parts up. We’re getting a lot more clean, consistent runs.
“Look at the racing: No. 1 to No. 16 and how tight it is in the Funny Cars, especially the top 10 cars. They’re all right there. They’re all the same. You can’t really understand the mindset that I’m used to being around. You don’t go out there with intent to hurt your car, because it doesn’t run as well when you go to do that. When you’re thousandths [of a second in elapsed time] apart from one to 10, you got to be in the top half to even be close. You can’t make those decisions, at least in my mind.”
Longtime Funny Car privateer Jack Wyatt said he thinks racers will start to dial back somewhat.
“I really think so. I really do. I think we’re going to see more of that. We’re already seeing that. Guys are running their parts a little bit more [before] replacing them. I think you’re going to see more of it. I really do.”
Evidently Okuhara’s team isn’t one of them. He said, “Conserving . . . I don’t think that’s the right word. I think we’re careful.”
His theory is that a team has to buy more parts – or the case of DSR and a couple of other teams – make them. Investment in new inventory is imperative: “When it comes to the safety and performance of this car,” Okuhara said, “you’ve got to get the parts. Otherwise, you’re not going to get either. When you try to get extra runs on parts and parts fail, it costs you more. It’ll cost you way more. I don’t care whether it’s a thousand-dollar part or a five-dollar part – you put extra runs on it, it’ll cause damage.”
Boyce has a slightly different perspective. The wait for fresh goods, parts or materials, he said, is long.
“Material for headers you can’t get. Tubing for chassis you can’t get. There’s individual sizes and stuff that are unavailable. Doesn’t matter what supplier you’re going through. It’s just not there,” he said.
“Rods that used to be two or three weeks out are 12 weeks out now.”
“It trickles through every aspect, everything we got. Rods that used to be two or three weeks out are 12 weeks out now. We’ve had headers on order for a couple, three months. They can’t get the material to build the headers.”
That supports Wyatt’s assertion that “You can’t get parts even if you had the money to buy them. And a lot of times they don’t want to make a part until it’s bought and paid for, because they don’t want to get stuck with the high-priced material in case it goes down [in cost].
Costs aren’t likely to decrease for some time, if ever. That hints at another economic monster: inflation, too much money chasing too few goods.
Wyatt’s is one of many less-well-funded teams that purchases used parts from the so-called “super-teams.” He thrives on parts “that they put out early that we could still get a few more runs on.” His performance suffers when those larger teams don’t jettison parts as liberally as they have done in the past.
“When the big teams start cutting back and not racing as much, I have less stuff to get to use that’s good used stuff” he said.
The problem isn’t confined to racing parts. Boyce said it affects “trucks and trailers, tires. It takes longer to get the tires of your everyday cars. It’s all held up.”
Production plants for consumer vehicles have dispatched their almost-finished inventory in massive storage lots. These cars, sometimes referred to as “dead cars,” are complete and gleaming-new off the assembly line, except for the unavailable and highly prized computer chips.
The hold-up is that the semiconductor manufacturers, scattered mainly throughout Southeast Asia, have had plant work stoppages because of COVID, have had personnel shortages, and in some cases become overloaded with prioritized demand from consumer-electronics giants. As people around the globe were pent up with government-issued stay-at-home directives and restrictions since the spring of 2020, they increased their desire for TVs, computers, and other electronics.
Tight inventory and premium prices have spun the situation into a supply-chain management nightmare. Those “dead cars,” in some cases, have incurred damage from rodents chewing the wiring on the vehicles, causing automakers even more headaches.
Large segments of the workforce have preferred government subsidies, quit, or retired. So staffing is a worry for everyone in the chain.
Boyce said, “We’re in 14 different cities, 24 races every other week, basically, right? I haven’t gone to a restaurant, a store, anything where there’s not a Help Wanted sign.”
And, he said, a “cardboard shortage” is complicating matters. One of his Motorcraft colleagues told him “they were having problems shipping because of cardboard supplies. It’s in every division of everything. It’s insane.”
Packaging World magazine reported that the availability of recycling materials (or the U.S.’ ability to ship the recovered materials to those plants that make cardboard boxes) has been an obstacle in the process. Moreover, a shortage of shipping containers causes another bottleneck.
Those are the causes of the shortages – in addition to a racer’s eternal optimism that somehow he’ll find a replacement part with no trouble so “Let’s go racing!”
Teams clearly were not being shy this past weekend at Bristol Dragway, starting with the first pair of Top Fuel drivers on the racetrack Sunday. The burst panel popped on Josh Hart’s dragster as eliminations kicked off last Sunday at Bristol for the fifth of seven Countdown races.
“We were trying to set the world on fire, that’s for sure. It was pretty intense,” the rookie-of-the-year candidate said. “Everything got better than the conditions we had for qualifying. Everyone wanted to capitalize on it. I bet it was a very expensive round.”
Hart said he saw that in the next pairing, Spencer Massey “leveled that engine. I thought, ‘Holy crap. That’s bad.’”
The bill for it certainly was.
And many experts say the situation isn’t likely to improve anytime soon
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